MIXING

Biscuit manufacturing consists of four major process mixing,forming,baking and 
packing.Mixing is a process where all ingredients are  put together  in right proportion for 
dough formation. These ingredient are then fed into Mixers where mixing is done and dough is 
prepared for molding .Major ingredients are flour , fat ,sugar and others as per the product one 
would like to have..

Mixing can be done in  One stage ,two stage or three stage s.

One stage or all in One   is type of mixing where all ingredients and water are added once 
.Mixing is allowed till  satisfactory dough is prepared .Normally this type of mixing is used for 
hard Dough.
Two - Stage mixing :Creaming : All ingredients are added with water and mixed 4-5 minutes except for flour .
2nd stage :Flour  with chemicals are then mix with the creaming product to form a consistent 
dough .
Three stage mixing :Stage One : fat , sugar  with  other ingredient like milk, chocolate, malt , honey etc are mixed 
and cream is prepared with portion of water  .

Stage two: Salt , chemical and flavours with colors are mixed with water.

Stage three : Flour  with water is then added to the prepared cream and mixed till satisfactory 
dough is prepared .

Mixing process  have following characteristics which  have be monitored for better
result .
method.
Mixing time : Normally any mixing could be achieved  within 15-25 minutes .
Much depends on mixing  speed of mixer , flour characteristic's or temperatures required for 
dough.

Dough Temperatures : Very important factor  the temperature ranges between
35 deg c - 42 deg c  as per biscuit variety .Temperatures are maintained by 
refrigerantequipments like chillers , direct expansion type chillers .In winter dough temperatures are 
maintained  by 
heating equipments
Dough consistency: This is  done manually by checking dough and stretching the dough it 
should not break neither should it be so elastic . These methods are mastered by bakers by trial 
and error method.

For cracker variety  dough  had additional ingredient yeast and dough are kept for 10- 24 hrs .